The UNIKO HHO 400 – Fusion-4 Series is a next-generation industrial hydrogen gas generator engineered for precision heating applications such as annealing and brazing.

Designed for modern manufacturing environments, this 400 LPH HHO system produces a clean hydrogen-oxygen flame from water using advanced electrolysis technology.

The Fusion-4 is ideal for industries that require:

Controlled and uniform heating
Oxidation-free flame
Energy-efficient operation
Reduced carbon contamination
Compact and reliable industrial equipment

With low power consumption and stable gas output, it provides a cost-effective alternative to LPG and acetylene systems.

Fusion - 4

The UNIKO HHO 400 is a compact yet powerful industrial hydrogen generator built with precision engineering and durability in mind.

Key Technical Specifications:

Model: UNIKO HHO 400
Gas Output: 400 LPH
Power Consumption: 1.2 KW
Input Voltage: AC 230V Single Phase
Working Pressure: Approx. 2 Bar
Water Consumption: 0.5 – 1.0 L/hour
Weight: Approx. 60 Kg
Body Material: MS Powder Coated
Cooling System: Dual Air Cooling

The machine operates on single-phase power, making it suitable for MSME units and medium-scale industries without requiring heavy electrical infrastructure.

Its dual air cooling system ensures stable and continuous performance during long production hours.

The Technology Behind Fusion-4

The Fusion-4 HHO machine uses advanced electrolysis technology to split water into hydrogen and oxygen gases. The mixed gas (HHO) burns with a high-temperature, clean flame that contains no carbon particles.

Technology Advantages:

✔ Carbon-free combustion
✔ High thermal efficiency
✔ Stable flame output
✔ Reduced oxidation
✔ Cleaner working environment

Unlike LPG or acetylene systems, hydrogen flame technology minimizes surface contamination and improves metallurgical consistency.

Hydrogen Technology for Annealing

Annealing is a critical thermal process used to enhance flexibility, strength, and structural properties of metals. For industries such as surgical needle manufacturing and stainless steel processing, precise heat control is essential.

The UNIKO HHO 400 provides:

Uniform heat distribution
Controlled temperature application
Reduced scaling and oxidation
Improved material ductility
Better surface finish

The clean hydrogen flame ensures superior metallurgical results compared to conventional fuel-based systems.

Hydrogen Flame for Brazing Applications

Brazing requires clean joints, strong bonding, and precise heat penetration. Any carbon contamination or uneven flame can weaken joint strength.

With the Fusion-4 HHO system:

Flame is clean and soot-free
Heat penetration is consistent
Joint strength improves
Minimal post-cleaning required
Oxidation during brazing is reduced

Hydrogen technology enhances brazing precision, especially in stainless steel and micro components.

Energy & Operational Efficiency

One of the biggest advantages of the UNIKO HHO 400 is its operational efficiency.

Only 1.2 KW power consumption
Low water usage (0.5–1 L/hr)
Single-phase operation
Reduced dependency on LPG/Acetylene
Lower long-term operating cost

This makes it an economical and sustainable heating solution for growing industries.

Industrial Build & Reliability

The Fusion-4 is designed for industrial durability:

Heavy-duty MS powder-coated body
Approx. 60 kg stable structure
Compact footprint
Continuous operation capability

Its engineering ensures reliability even during extended working hours.

Applications of UNIKO HHO 400 (Brief)

The Fusion-4 hydrogen gas generator is suitable for:

Surgical Needle Annealing
Stainless Steel Wire Annealing
Precision Metal Heat Treatment
Micro Component Brazing
Medical Equipment Manufacturing
Small Industrial Flame Applications
Laboratory & R&D Heating

Conclusion

The UNIKO HHO 400 – Fusion-4 Series is a modern hydrogen-based heating solution designed for industries that demand precision, cleanliness, and efficiency.

By combining advanced electrolysis technology, stable 400 LPH output, energy efficiency, and industrial durability, it provides a reliable solution for both annealing and brazing processes.

For manufacturers looking to upgrade from conventional fuel systems to clean hydrogen technology, the Fusion-4 is a smart and future-ready investment.